well, I agree on both points, and the chaos ones are truly truly awful. I like the GW SM ones, but they don't make combi flamers, and the melta/plasmas are only on the commder sprue, which is a $20 model no one buys. If they just released the weapons sprue for $10, they'd sell a million of them and it'd save soo much effort for the player base.
if it's CAD designed, it can be 3d printed for not that much, and if it's pressed, you can actually take like 20-30 pics of it and autodesk has software that'll take the 2d pictures and combine it into a 3d cad model, which, again, can be printed

.
I was just talking to chris about combi weapons and all that on saturday - he just got some 3-d printed helmets, and i've seriously considered just buying a printer (they run about $2000), but i guarantee they'll be 100% better and $500 cheaper in a year, so it's kinda eh on that. I'm sure one can be rented (locally or remotely) for not too much though.
Either way, let me know what you come up with, and if you need any help in mass producing it, well, I'd love to get me some ridiculous combi love.